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TRENDS
Crafting Excellence Through Advanced Production Techniques.
Precision Spinning: Superior Quality Yarn
Al Karam Towel Industries PVT (Ltd.) uses top line Japanese and Aco9 German Spinning
technologies to produce high quality and durable yarns.
- 56448 Ring Spinning Spindles: For fine and consistence yarns.
- Â 4660 Auto Coro Rotors: with head count of 200 skilled workers, for high quality & durable yarns, wound up to core bobbin, it produces 1500 bags per day.
These yarn includes all sort of counts and qualities including 100% cotton as well as
sustainable recycled cotton and polyester yarns. Our advanced spinning technology
guarantees premium yarns for exceptional textile products.
Creative Excellence: In-House & Overseas Design and Product Development Team.
Our in-house and overseas teams of designers and product developers collaborate to craft innovative, trend-forward products. With a deep focus on market surveys, competitive analysis, and comprehensive competitor comparisons, our design team ensures we stay one step ahead in forecasting new trends. From conceptualization to final product, we deliver high-quality, stylish items that align with evolving market demands.
Weaving: Advanced Weaving Process
145 Air Jet Looms:
These new and advanced technology looms provide high-speed and recise fabric production, ensuring high-quality textiles with intricate designs.
18 Jacquard Looms:
The inclusion of Jacquard looms allows for the creation of detailed, complex patterns, offering greater design flexibility and precision in fabric creation. And moreover it has built in chiller operating system.
127 Dobby Looms:
Use a versatile weaving method that uses a mechanism to control up to 32 shafts, allowing for complex, geometric and patterned designs beyond simple plain weaves.
22 Toyota Fabric Looms:
Installation of Toyota Fabric Looms JAT910 model. These looms introduced i-SENSOR weft insertion system. This system recommends proper adjustments of timing to improve overall loom performance that weave neat, fine and premium fabric.
1100 Shuttle Looms:
Our extensive use of power looms ensures robust and efficient weaving processes. This large- scale capacity enables us to produce fabrics at a faster rate while maintaining consistent quality, ideal for meeting both large orders and market demand.
Annual Production Capability:
With annual production capabilities reaching around 46.9 million of Air jet production and about 29.0 million production of Shuttle Looms across weaving process. And CMT (Cut-Make- Trim) our integrated manufacturing process ensures large-scale efficiency while maintaining the highest standards of fabric quality, durability and precision.
148 Air Jet Looms (including 18 jacquard):
These advanced looms provide high-speed, precise fabric production, ensuring high-quality textiles with intricate designs. The inclusion of Jacquard looms allows for the creation of detailed, complex patterns, offering greater design flexibility and precision in fabric creation. And moreover it has built in chiller operating system. The hot Water secured from Jacket Water & Waste heat recovery boiler of over 70 centigrade is utilized in chiller operating to maintain shed temperature up till 25 degrees centigrade with chiller capacity of over 800 Tons per Hour our Air jet Looms setup is a user of these chillers. Keeping all weaving operations Sustainable.
1,100 Power Looms:
Our extensive use of power looms ensures robust and efficient weaving processes. This large-scale capacity enables us to produce fabrics at a faster rate while maintaining consistent quality, ideal for meeting both large orders and market demand.
Annual Production Capability:
With annual production capabilities reaching 50,000 tons across weaving, processing, and CMT (Cut, Make, Trim), our integrated manufacturing process ensures large-scale efficiency while maintaining the highest standards of fabric quality, durability, and precision.
Cut, Make & Trim (CMT) Processing: Precision in Every Detail:
Hemming:
512 machines for precise high speed hemming, ensuring clean and durable edges.
Over Lock:
500 to 850 machines providing secure and strong seams for enhanced fabric durability.
Slitting Hemming:
Around 90 to 210 machines for intricate and precise ribbon attachment, adding a touch of finesse to every towel.
Auto Hemming:
24 automated machines delivering consistence high efficiency hemming.
Shaping the Future of Printing
(To be installed soon )
Precision Processing Technology for Exceptional Towels:
Al Karam Towel Industries utilize state of the art effluent processing technology to deliver the highest
quality textiles while adhering to environmental standards:
- MCS Italian Processing Machines:Â Renowned for their precision and efficiency, these machines ensure optimal fabric processing enhancing both quality and consistency.
- KIER: Top performing KIER machine balance advanced functionality with proven reliability. Its modern features, Automation and smart control and sustainability focus. Rising fabric performance, improved uniformity in fabric and reducing defects its main objective.
- Italian Biancalani (Aero 24):Â A leading-edge machine that provides advanced fabric finishing, giving towels a luxurious feel and superior softness.
- Texlink Dryer:This technology has proven itself in the world with its high performance and low energy consumption with excellent shrinkage values and high quality result.
- Spanish Anglada Dryers & Mario Crosta Velour Machine: These technologies offer perfect drying and velour effects, ensuring that our towels achieve the desired texture and durability with a premium finish.
Investing
Investing in Growth FY2025:
Wind Turbine Initiative for a Sustainable Future:
Invested around $5 Million in renewable energy, combining solar power and wind turbines to promote sustainability. Wind turbine Project with a total installed capacity of 7.5 MW, is under installation for the generation of renewable energy. This initiative will reduce our carbon footprint, increase energy efficiency and support long term growth ensuring a cleaner more sustainable future for our operations.
Strengthening Our Supply Chain: In-House Carton Factory :
Investment around $1.25 Million to establish the set-up of in-house carton factory and Polyester-Ribbon manufacturing set-up to reinforcing our supply chain. This investment will enhance packaging efficiency, lead times and ensure greater control over product quality and sustainability in packaging.
Scaling Up Manufacturing: New Factory Setup
Investing a handsome amount to scale up the manufacturing setup. New factory setup involves increasing production volume with upgrade equipment to meet demand while maintaining quality, automation and supply chain expansion.
Precision Processing Technology for Exceptional Towels
Hi Tech State of the art around MCS Italian processing bleaching and dyeing machines and KIER machines for colorfastness and to meet quality dyed towels and Italian Biancalani (Aero) & Spanish Anglada & Texlink Dryers & Mario Crosta Shearing machine, which provide premium Hand feel, Softness and Fluff to the towels. This dying process produced 250,000 pounds per day. In view of sustainable source utilization, we also use natural drying method that saves electricity to 5400 Mega Watt.
Existing Presence: currently used by leading textile companies in Pakistan, such as Al-Karam Towel Industries PVT. Ltd in Karachi, which uses Italian processing technology and Technorama systems. Importing range of technorama machine in pakistan, 2026Works Cited (2026). Karachi: AI Data. Retrieved from https://www.google.com/search?q=importing+range+of+technorama+machine+in+pakistan&sca_esv=c28e6a7449b65c90&biw=1920&bih=953&ei=j_ruaeCVBLOqhbIP9o7QiAk&ved=0ahUKEwigmea1rI2UAxUzVUEAHXYHFJEQ4dUDCBE&uact=5&oq=importing+range+of+technorama+machine+in+pakistan
